Ali Bhatti

Graduate Engineering Researcher

National University of Sciences & Technology (NUST)

Oct 2025 - Present • 7 mos

Led advanced engineering projects focusing on CAD modeling and complex fluid/structural simulations. Utilized ANSYS and SolidWorks to analyze mechanical systems, validating design parameters and ensuring high-fidelity results for academic research and practical engineering applications.

Mechanical Design Engineer

MechionIX

Nov 2024 - Present • 1 yr 6 mos

Developed precision 3D CAD models and 2D technical drawings for manufacturing. Conducted structural and thermal analysis using SolidWorks and ANSYS to optimize product performance, ensure safety standards, and reduce material costs. Collaborated with production teams to transition designs from concept to final manufacturing.

Freelance CAD & Product Designer

Self Employed

Sep 2021 - Present • 4 yrs 8 mos

Partnered with international clients to deliver custom 3D models, manufacturing-ready designs (3D printing, CNC, injection molding), and comprehensive engineering simulations. Managed the end-to-end design cycle from initial conceptual sketches to finalized CAD files and detailed FEA/CFD technical reporting.